Workshop repair manual ENGINE (Diesel) Indirect injection Aluminium, 4 cylinders

Cancels and replaces note dated JULY 1991

"The repair methods given by the manufacturer in this document are based on the
technical specifications current when it was prepared.

The methods may be modified as a result of changes introduced by the manufacturer
in the production of the various component units and accessories from which his
vehicles are constructed."

10 ENGINE AND PERIPHERALS

Foreword
Diagram
Engine identification
Tightening torques (in daNm)
Lubrication circuit diagram
Specifications
Standard replacement
Special tooling required
Essential equipment
Cylinder head exploded drawing
Overhauling the engine
Removing top engine
Stripping the cylinder head
Cleaning
Checking the gasket face
Redressing the valve seats
Assessment and repair of rocker arm rails
Rebuilding the cylinder head
Cylinder block exploded drawing
Removing bottom engine
Extracting the con rod -pistons
Refitting bottom engine
Refitting and assembling con rod and pistons
Fitting the rings
Checking cylinder liner protrusion
Refitting cylinder liner - pistons - con rods
Checking piston protrusion
Refitting top engine
Tensioning procedure
Notes on fitting accessory belts

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